Our Technology
WasteX's biomass pyrolysis machine (Carbonizer Model Y 2.3) is an autothermal continuous-type screw pyrolysis reactor, developed to produce high-quality biochar with minimal use of energy and labor.
Gases produced during pyrolysis are used as a secondary heat source allowing for optimal heat production and clean emissions. With its compact and modular build, it allows for easy transport, assembly, and maintenance.
Manufacturing facility: Punjab, India
Product Highlights
Made with SS 304, a high temperature resistant steel for 5 years service-life.
Separate combustion and pyrolysis chambers for precise control over residence time and temperature.
Energy efficient by utilizing pyrolysis gas for heat generation.
Big capacity (designed to contain feedstock for 2-4 hours).
High temperature sensors for operation monitoring and automation.
Manual and Auto Mode option on feeding biomass for burner and pyrolysis chamber.
Generate Carbon Credits with WasteX dMRV App
Our clients are equipped with an Android app to digitally measure, report, and verify (dMRV) biochar production and application using WasteX's carbonizer for the purpose of carbon credits.
Features:
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Biochar producer registration and full process recording for the purpose of carbon credits
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Customized recommendations for optimum biochar application
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Carbon impact and credits recording and calculation
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Self-service materials
Feedstock Processed by WasteX Biochar Machine
WasteX biomass pyrolysis machine can convert organic materials such as agricultural waste and forestry residues into biochar. Examples include wood chips, rice husk, corn cobs, used poultry bedding, and many more.
Wood chips
Rice husk
Corn cobs
Used poultry bedding
Key Feedstock Requirements
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Min. calorific value of 10 MJ/kg
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Maximum moisture content of 15 wt% (<15 wt% recommended for more optimal performance)
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Particle size of 30 mm or below
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Pourable and free flowing
Equipment Specifications
Parameters | Unit | Value |
|---|---|---|
Dimensions | 3.5 x 3.4 x 2.4 | meter |
Weight | ~700 | kg |
Materials used | SS 304 | |
Burner temperature | 400-800 | °C |
Pyrolysis temperature | 500-650 | °C |
Processing capacity | 30 - 80 | kg/hour |
Biochar conversion | ~40% | % |
Biochar production rate | ~12 - 32 | kg/hour |
Fuel/feedstock ratio | 15-20%* | % |
Manpower requirements | 2-4 | manhours / day |
*optimal efficiency with min. 8 hours continuous operations
Frequently Asked Questions
Biochar Production Workflow
Feedstock Preparation
Dry and shred the feedstock to achieve the feedstock requirements. This is essential to ensure optimal performance and maximum biochar yield.
01
Automatic Pyrolysis
The equipment automatically feeds the pyrolysis barrel with feedstock, controls the residence time, and disperses biochar into the biochar bin.
03
Heat Generation
The equipment is ignited to burn the biomass fuel. At 300°C, switch to auto-mode and the equipment will refuel the burner until the equipment reaches 500°C.
02
Biochar Collection
Collect biochar once the bin is full (every ~1 hour), and replace the bin with a new one. Let the biochar cool down for 24 hours.
04
Worldwide Implementations
Explainer Video
